Fine Oil-Water Separator
Advanced oil-water separator removes less than 10μm emulsified oil droplets. Fully enclosed, IoT monitoring. For petrochemical, steel, power plants.The ZJYS-XX Fine oil-water separator is an upgraded version of our company's original WYS-XX horizontal oil-water separator......
Equipment Overview
The ZJYS-XX Fine oil-water separator is an upgraded version of our company's original WYS-XX horizontal oil-water separator. It is a purely physical device for oil removal that integrates cyclone, coalescence, and demulsification.It is specifically designed to demulsify and separate emulsified oil with oil droplets sizes less than 10 μm.
Component
Four parts of chambers
1）Hydrocyclone chamber 2）Coarse-grained coalescence component chamber 3）Inclined plate chamber 4）Water outlet chamber
Three sets of piping systems
1）Inlet and outlet piping system 2）Oil and sludge discharge pipeline system 3）Internal water collection, distribution, and intake piping system of the equipment
Application Scope
This equipment can be widely applied in various industries such as petrochemical, coal chemical, electricity,steel, and new energy for oil removal treatment of comprehensive oily wastewater and oily wastewater from industrial equipment; oily wastewater treatment of crude oil dehydration and re-injection water in oilfield ; oily wastewater treatment in tank areas and docks; various oily wastewater treatments in industrial and mining enterprises.
Technical Features
High Separation Efficiency: Utilizing a two-stage gradient filtration system, the unit targets and aggregates fine oil droplets in the 10–20 μm and 0.1–10 μm ranges, effectively removing dispersed oil and the majority of emulsified oil from petrochemical wastewater. The treated effluent features an oil content of less than 20 mg/L.
Purely Physical Demulsification: Demulsification is achieved by integrating the modified hydrophilic or lipophilic properties of specialized fiber materials with the structural characteristics of the fiber membranes. As emulsified oil interacts, collides, and coalesces with the material, the equilibrium at the oil-water interface is disrupted; oil droplets break through the water film interface, aggregate, and grow on the surface of the lipophilic fiber materials, thereby achieving physical demulsification, coalescence, and separation from the water.
Environmental Friendliness and Low Maintenance: The equipment features a fully enclosed design, eliminating the need for additional auxiliary equipment to control Volatile Organic Compounds (VOCs). Operation requires zero chemical additives and generates only a small amount of recyclable waste oil and sludge, thereby significantly reducing hazardous waste disposal costs and overall operating expenses.
Intelligent Operation and Maintenance: The system provides 24/7 cloud-based intelligent services, utilizing a big data platform to conduct remote analysis and real-time optimization of equipment performance, while enabling global data sharing. It performs statistical analysis on both horizontal (cross-equipment comparison) and vertical (single-unit historical) data, offering robust support for equipment maintenance, after-sales service, fault prediction, and troubleshooting.
Technical Parameters
This equipment is suitable for oil-water separation of non-dissolved tiny oil particles in wastewater.
Product model: ZJYS-XX type
Treatment capacity of Oily wastewater : XXm3/h (Operational flexibility: 120%)
After treatment, the petroleum content in the discharged water : ≤ 20mg/L
Inlet water pressure of equipment: ≤ 0.3Mpa
Pressure drop of equipment ≤0.05 MPa
Design pressure of equipment : 0.5 MPa
Design temperature: 90ºC
Operating temperature: 5-80ºC
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